Analysis and optimization of stamping and forming process of bearing outer ring

Publication Name

Theoretical and Applied Mechanics Letters

Abstract

To address the common issues of wrinkling, tearing, and uneven wall thickness in the actual sheet metal stamping process of the outer ring of needle roller bearings, this study analyzes critical technical indicators such as forming limits, thickness distribution, and principal strains in the forming process in detail. Three-dimensional models of the concave and convex dies were constructed. The effects of different process parameters, including stamping speed, edge pressure, sheet metal thickness, and friction coefficient, on the quality of the forming parts were investigated by varying these parameters. Subsequently, the orthogonal experimental method was used to determine an optimal experimental group from multiple sets of experiments. It was found that under the process parameters of a stamping speed of 3000 mm/s, edge pressure of 2000 N, sheet metal thickness of 0.9 mm, and friction coefficient of 0.125, the forming quality of the outer ring of the bearing is ideal.

Open Access Status

This publication may be available as open access

Volume

14

Issue

3

Article Number

100522

Funding Number

2022M721395

Funding Sponsor

China Postdoctoral Science Foundation

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Link to publisher version (DOI)

http://dx.doi.org/10.1016/j.taml.2024.100522