Physical parameters, such as microscopic and roughness, play important roles in microforming process due to an increasing ratio of surface to volume of the deformed material. The study on lubrication characterisation in microforming is getting more attractive to researchers because traditional models are not reliable in this scaled down process. In this study, the micro rolling deformation characterisation has been investigated on SUS 304 stainless steel considering lubricant effect and feature size effect. The foil thickness plays an important role in the tribological features of micro rolling. The evolutions of both oil film thickness and foil surface are analysed accordingly. All the results have been verified experimentally via the new developed 2-Hi desktop micro rolling mills.