Effect of precursor composition and heat-treatment on the morphology and physical properties of Ag nanosponges

Nanoporous silver (np-S) was prepared by free corrosion dealloying of a series of Ag–Al thin films containing between 25 and 73 at.% Al. It was found that precursor composition had an important influence on the nanostructures and morphologies of the np-S. In particular the size of the Ag ligaments systematically decreased from 32 to 13 nm as the Al content was increased over the series. In contrast, there was only a weak effect on pore size, which remained in the range 11–15 nm, with the maximum occurring at about 55 at.% Al. There was however a significant increase in the density of the pores as the Al content of the precursor was increased. The electrical resistivity of the np-S increases with the decrease in ligament size, changing from about 3 × 10−8 Ω m for sponges with ligaments of about 32 nm diameter rising to 30 × 10−8 Ω m for the sponge with the 13 nm ligaments. The surface area of the np-S was estimated by the electrochemical capacitance in KNO3 solutions and was estimated to increase by an order of magnitude compared to a smooth Ag surface. There was a systematic change in the optical properties of the sponges, with a trend towards less metallic behaviour as the ligament size decreased and pore density increased. These changes culminated in the sponge prepared from the 73 at.% Al precursor having non-metallic characteristics with regard to visible and near-infrared light. The volume fraction of metal was estimated to be of the order of 40 ± 5%. Prior annealing of the precursor inhibited dealloying.